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[Translate to Englisch:] Headerbanner TCP Software URCap

Automatic calibration of tool center points

In many robot applications, such as dispensing or welding, the tool is constantly changing due to wear or deformation. As these applications often rely on the highest possible accuracy, it is necessary to regularly check and calibrate the tool center point (TCP) of the tool, e.g. after a tool change, after each maintenance, at the beginning of a work shift or even after each process cycle. The recalibration should occur automatically. This minimizes downtime, reduces scrap and rework, and increases the quality of the produced products.

Benefits of automatic recalibration

  • Minimization of downtimes
    An automatic control and calibration process reduces production interruptions.
     
  • Increasing accuracy and quality
    Regular inspection and calibration of the TCP ensures that robot applications are always carried out with the highest precision.
     
  • Reduction of rejects and rework
    Accurate calibration minimizes errors, collisions and deviations in the production process, resulting in less scrap and rework.
     
  • Reliable tool change
    After each tool change, the robot can run through a quick calibration routine to ensure that the tool has been inserted correctly and properly.
     
  • Unrivaled speed
    The quick check and calibration of the TCP saves time after tool changes or when using different workstations with one cobot.
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[Translate to Englisch:] Software Icon
Software URCap
Version 1.0
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[Translate to Englisch:] TCP Anleitung Icon
Manual
Version 1.0.1
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[Translate to Englisch:] Software License Key Icon
License
Key Generator
Learn more

DEMO VIDEO FOR TCP CALIBRATION

The UR+ ecosystem

As a UR+ partner, we would like to facilitate the use of CAPTRON TCP measurement technology with UR robots. We have developed a URCap for the integration of the hardware, which automates the monitoring and correction of the TCP. Predefined motion sequences and control commands simplify programming. Our system has been tested and certified by UR. Find out more about UR+ here.

The URCap in use

The URCap includes the following services:

  • An installation page for tool calibrations with step-by-step setup of up to 10 different TCPs (measurement of X-Y-Z reference values and tool tip diameter)
  • Automatic TCP recalibration can be started manually by the operator via the installation page
  • A program node for automatic checking and recalibration of a TCP in a running program, limit values and speeds can be defined
  • The program node can be used to check, validate or recalibrate the TCP, with or without adjusting the orientation of the robot arm
     

The URCap is suitable for the following applications, among others:

  • Dosing, Gluing, Pipetting
  • Welding
  • Soldering
  • Drilling
  • Milling

Simple welding

With our solution, you can achieve the following for your welding application:

  • Minimization of downtimes
  • Increased accuracy and quality
  • Reduction of rejects and rework
  • Reliable tool changes
  • Previously unattainable speeds

 

More about welding applications: https://www.universal-robots.com/applications/welding/ 

[Translate to Englisch:] UR CaseStory Hofmann Glastechnik

Precise Bonding

Thanks to our solution, you can achieve the following for your dispensing application:

  • Minimization of downtimes
  • Increased accuracy and quality
  • Reduction of rejects and rework
  • Reliable tool change
  • Previously unattainable speeds

 

More about dispensing applications: https://www.universal-robots.com/applications/dispensing/

[Translate to Englisch:] Universal Robots Cobot Anwendung Kleben

Precise plotting

For your dispensing application, you therefore guarantee:

  • Minimization of downtimes
  • Increased accuracy and quality
  • Reduction of rejects and rework
  • Reliable tool changes
  • Previously unattainable speeds

 

More about dispensing applications: https://www.universal-robots.com/applications/dispensing/

[Translate to Englisch:] UR CaseStory Steelcase

Safe welding

With our solution, you can achieve the following for your welding application:

  • Minimization of downtimes
  • Increased accuracy and quality
  • Reduction of rejects and rework
  • Reliable tool changes
  • Previously unattainable speeds

 

More about welding applications: https://www.universal-robots.com/applications/welding/ 

[Translate to Englisch:] Universal Robots Cobot Anwendung Schweißen

Frequently asked questions

What is a URCap?

A URCap is a software plug-in for robots from Universal Robots (UR).
URCap extends the functionality and user-friendliness of the robots.

Which UR robots is the URCap compatible with?

The URCap is compatible with all UR e-Series (UR3e, UR5e and UR10e) robots and UR20 / UR30 with Polyscope, from version 5.11.

Find out more at: https://www.universal-robots.com/products/

What do I need to be able to use the URCap?

The URCap was developed for use with a CAPTRON TCP measuring unit.
The following products are supported:

URCaps are installed and configured via the robot's Polyscope control panel.

What applications is the URCap suitable for?

TCP monitoring and calibration is important for complex tasks that require precision and repeatability, like dispensing and welding.

When using different tools, the URCap allows for fast and precise checking of each tool.

Which tools are compatible with the URCap?

The TCP measuring units are mainly for round tools like welding rods, dispensing needles, soldering tools, plasma nozzles, drills, milling cutters, pipettes, etc.

Other tools can be calibrated using a measuring mandrel, such as grippers and cameras.

Can I recalibrate several robots with one TCP measuring unit?

Several robots can be recalibrated with one TCP measuring unit (with a splitter cable).
The license is limited to one robot / cobot

How long does a calibration take?

The calibration process itself only takes a few seconds. 

What is the URCap activation process?

After purchasing the software, you will receive a TCP Product Key.
Activation of the license takes place via the Software License Key Generator which is entered directly on the controller.
The URCap only needs to be activated once. The license is not limited in time and is therefore a one-time purchase.

More videos about using the software

[Translate to Englisch:] TCP Software URCap
What do I need to know
for the initial setup?
Find out more in the demo video
Click here
[Translate to Englisch:] TCP reklaibrierungsvideo software urcap
How to recalibrate the
TCP with the software?
Find out more in the demo video
Click here

Products

csm_CAPTRON-Optical-Sensors-ORL2-40T-2PS6_b39f328f37

ORL2-40T-2PS6

TCP measuring instrument 40mm

  • Especially compact construction
  • Reduced mounting and calibration effort
  • Fitting holes for exact positioning
  • Adjustment in X-, Y- and Z-axis

APPLICATION: PLANTS AND MACHINES | INDUSTRIAL AUTOMATION

Products
csm_CAPTRON-Optical-Sensors-OGLW2-40T-2PS6_b5f4ef72a2

OGLW2-40T-2PS6

TCP-measuring instrument 40mm

  • Especially compact construction
  • Open design
  • Adjustment in X-, Y- and Z-axis


APPLICATION: PLANTS AND MACHINES | INDUSTRIAL AUTOMATION

Products
csm_CAPTRON-Optical-Sensors-OGLW2-70T4-2PS6_a9cfd55ef5

OGLW2-70T4-2PS6

TCP-measuring instrument 70mm

  • Compact construction
  • Open design
  • Fitting holes for exact positioning
  • Adjustment in X-, Y-, and Z-axis
     

APPLICATION: PLANTS AND MACHINES | INDUSTRIAL AUTOMATION

Products
csm_CAPTRON-Optical-Sensors-OGLW2-70T5-2PS6-Slave_a00c404279

OGLW2-70T5-2PS6 (with slave connector)

TCP-Measuring instrument 70mm

  • Especially compact construction
  • Open design
  • Fitting holes for exact positioning
  • Adjustment in X-, Y- and Z-axis
  • Slave connector for further sensors
     

APPLICATION: PLANTS AND MACHINES | INDUSTRIAL AUTOMATION

Products
[Translate to Englisch:] Software URCap TCP in action

Software URCap (TCP Calibration)

  • Simplifies the use of our TCP laser measuring units with robots from Universal Robots (UR)
  • Automated monitoring and correction of the tool tip
  • Included order content: Product key for activating the software on UR controllers (perpetual license)
  • Installation of version updates without further software activation

APPLICATION: ROBOTICS

Products

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